Download Complete Service Repair Manual for Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE.
This Factory Service Repair Manual offers all the service and repair information about Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Yale C857 (MO20) Forklift Truck DC-EPS POWER STEERING AND WIRE GUIDANCE.
Models Covered:
Yale C857 (MO20)
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Manual Contents:
Section: QUICK SET-UP PROCEDURE
1.0 PRELIMINARY SET-UP PROCEDURE
2.0 STEER SYSTEM SET-UP PROCEDURE
2.1 RTC (RETURN TO CENTER) SYSTEM
2.1.1 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ?
2.1 SYSTEM WITH TACH. GENERATOR
2.1.1 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ?
3.0 WIRE GUIDANCE SYSTEM SET UP (COMPLETE PROCEDURE)
3.1 WHEN IS IT NECESSARY TO CARRY OUT THIS PROCEDURE ?
4.0 WIRE GUIDANCE SYSTEM ADJUSTMENT (PROCEDURE TO CARRY OUT ON DELIVERY OF A NEW TRUCK WITH STANDARD FACTORY SETTINGS)
Section: STEERING AND WIRE GUIDANCE
1.0 INTRODUCTION
2.0 EQUIPMENT FOR ADJUSTMENT
2.1 SYSTEM COMPONENTS
2.1.A TWO INDUCTIVE WIRE SENSORS
2.1.B STEER ANGLE POSITION POTENTIOMETER (MDU POT)
2.1.C STEERING SERVO MOTOR CONTROL UNIT
2.1.D OPERATOR CONSOLE
2.1.E STEERING SERVO MOTOR
2.1.F STEERING HANDLE
2.1.G LINE DRIVER (GUIDE WIRE SIGNAL GENERATOR)
2.1.G SIGNAL STRENGTH SET UP
2.2 ELECTRICAL SPECIFICATIONS
3.0 STEERING REDUCTION RATIO
3.1 INSTALLING SENSORS
4.0 SYSTEM DESCRIPTION
4.0.A AUTOMATIC WIRE GUIDED STEERING
4.0.B MANUAL STEERING WITH TACHO GENERATOR
4.0.C MANUAL STEERING WITH POTENTIOMETER
4.0.D WIRE GUIDED STEERING OPERATING SEQUENCE
5.0 POWER CONNECTION DIAGRAM
5.1 TACHO HANDWHEEL STEERING PLUS WIRE GUIDANCE ELECTRICAL DRAWING
5.2 TACHO-GENERATOR STEERING WHEEL AND AUTOMATIC CENTERING
5.3 POT (SMART STEER) CONTROLLED STEERING PLUS WIRE GUIDANCE ELECTRICAL DRAWING
5.4 POT (SMART STEER) CONTROLLED STEERING
5.5 PRELIMINARY SET UP PROCEDURE
6.0 DESCRIPTION OF ECM CONNECTORS
6.1 ECM CONNECTOR “D” DESCRIPTION
6.1.A AUDIBLE AND VISUAL SIGNALS (MANLED, AUTOLED, BUZZER, +12V)
6.1.B AUTOMATIC MODE REQUEST (AUTOSEL, GND)
6.1.D CONNECTIONS TO THE DRIVE SYSTEM (MA, MI, A1, A2)
6.1.E LIMIT MICROSWITCH CONNECTION (CLS, CCLS)
6.2 MOTHERBOARD CONNECTOR “E” DESCRIPTION
7.0 DESCRIPTION OF WIRE GUIDANCE CARD CONNECTIONS
8.0 SETTING ECM ACSZPA0B
8.0.A SETTING THE MAXIMUM CURRENT (IMAX.)
8.0.B SETTING TACHOMETRIC FEEDBACK
8.0.C SETTING THE MANUAL STEERING
9.0 WIRE GUIDANCE CARD ACSZPB0B
9.0.A TRACTION PLUG SENSING SETTING
9.0.B MDU GUIDANCE SENSOR SETTINGS
9.0.C MDU POT OFFSET ADJUSTMENT
9.0.D STEERING ERROR OFFSET ADJUSMENT
9.0.E STEER CORRECTION RESPONSE ADJUSTMENT POTENTIOMETRIC FEEDBACK)
9.0.F GAIN LOOP ADJUSTMENT
9.0.G LOAD END SENSOR ADJUSTMENT
9.0.H LOAD END TRAVEL – MDU SENSOR WEIGHT ADJUSTMENT (WEIGHTED SETTING OF ANTENNAS WHEN TRAVELING LOAD WHEEL DIRECTION)
9.0.I ACQUISITION ANGLE ADJUSTMENT
9.0.L GUIDANCE ALARM TOLERANCE ADJUSTMENT
9.0.M MAXIMUM WIRE GUIDANCE STEERING ANGLE ADJUSTMENT (POT OUT OF RANGE ALARM)
10.0 TIP ON SETTING UP
10.0.A REVERSED MDU POT FEEDBACK
10.0.B REVERSED SENSOR FEEDBACK
11.0 ALARMS AND TROUBLE SHOOTING
11.1 DESCRIPTION OF FUSES
11.2 DESCRIPTION OF ALARMS
11.2.A MANUAL MODE ALARMS
11.2.B WIRE GUIDANCE MODE ALARMS
12.0 HAND SET DESCRIPTION
12.0.A TACH-GENERATOR STEERING OPTION – HAND SET FUNCTION MAP
12.0.B POT STEERING OPTION – HAND SET FUNCTION MAP
12.1 MAIN MENU “PARAMETERS” LIST
12.2 MAIN MENU: TESTER FUNCTIONS
12.3 MAIN MENU’: “ALARMS” FUNCTIONS
12.4 CONFIG MENU’: “SET OPTIONS” FUNCTION LIST
12.5 CONFIG MENU: “ADJUSTMENTS” FUNCTION LIST
13.0 HARDWARE FAILURE DETECTION
13.0.A HARDWARE FAILURE DETECTION IN MANUAL STEERING
13.0.B HARDWARE FAILURE DETECTION IN AUTOMATIC STEERING
14.0 PERIODIC MAINTENANCE
15.0 WIRE GUIDANCE DIAGNOSTICS
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English