Download Complete Service Repair Manual for Yale C841 (MP13 – MP16 – MP18 – MP20), D842 (MP20L-MP22) Forklift Truck.
This Factory Service Repair Manual offers all the service and repair information about Yale C841 (MP13 – MP16 – MP18 – MP20), D842 (MP20L-MP22) Forklift Truck. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Yale C841 (MP13 – MP16 – MP18 – MP20), D842 (MP20L-MP22) Forklift Truck.
Models Covered:
C841………………MP16, MP18, MP20
D842………………MP20L, MP22
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Manual Contents:
Section: ELECTRICAL SYSTEM
1.00 PRESENTATION OF MODELS P1.6 – P1.8 – P2.0 – P2.0L – P2.2
1.01 TRUCK DELIVERY 10
1.00 KEY TO ELECTRICAL DIAGRAMS MODEL P1.6
ELECTRICAL DIAGRAMS MODEL P1.6
– FUNCTIONAL ELECTRICAL DIAGRAM WITH BATTRY CHARGER MODEL MP16
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC WITH BATTRY CHARGER MODEL MP16
– FUNCTIONAL ELECTRICAL DIAGRAM WITHOUT BATTERY CHARGER MODEL MP16
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC WITHOUT BATTERY CHARGER MODEL MP16
– CONNECTORS ELECTRICAL SCHEMATIC MODEL MP16
– POWER CABLES CONNECTION ELECTRICAL SCHEMATIC MODEL MP16
1.01 KEY TO ELECTRICAL DIAGRAMS MODELS P1.8 – P2.0 – P2.0L
ELECTRICAL DIAGRAMS MODELS P1.8 – P2.0 – P2.0L
– FUNCTIONAL ELECTRICAL DIAGRAM MODEL MP18 – MP20 – MP20L
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC MODEL MP18 – MP20 – MP20L
– CONNECTORS ELECTRICAL SCHEMATIC MODEL MP18 – MP20 – MP20L
– POWER CABLES CONNECTION ELECTRICAL SCHEMATIC MODEL MP18 – MP20 – MP20L
1.02 KEY TO ELECTRICAL DIAGRAMS MODEL P2.2
ELECTRICAL DIAGRAMS MODEL P2.2
– FUNCTIONAL ELECTRICAL DIAGRAM MODEL MP22
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC MODEL MP22
– FUNCTIONAL ELECTRICAL DIAGRAM WITH HORN IN EXTERNAL POSITION MODEL MP22
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC WITH HORN IN EXTERNAL POSITION MODEL MP22
– CONNECTORS ELECTRICAL SCHEMATIC WITH HORN IN EXTERNAL POSITION MODEL MP22
– CONNECTORS ELECTRICAL SCHEMATIC MODEL MP22
– POWER CABLES CONNECTION ELECTRICAL SCHEMATIC MODEL MP22
2.00 ELECTRICAL COMPONENTS MODEL P1.6
2.02 ELECTRICAL COMPONENTS MODEL P1.8
2.04 ELECTRICAL COMPONENTS MODELS P2.0 – P2.0L
2.06 ELECTRICAL COMPONENTS MODEL P2.2
2.08 TILLER CONTROL BOX ELECTRICAL COMPONENTS
2.10 TILLER BOARD ELECTRICAL COMPONENTS
2.12 CONNECTION OF POWER CABLES TO THE “MPB” CONTROLLER
2.13 CONNECTION OF POWER CABLES TO THE “COMBI” CONTROLLER
3.00 “MPB” CONTROLLER PARAMETERS TABLE MODELS P1.6 – P1.8 – P2.0 – P2.0L
3.01 “COMBI” CONTROLLER PARAMETERS TABLE MODEL P2.2
3.02 TRACTION START SEQUENCE
3.03 PROCEDURE FOR SELECTING “SOFT, STD, HARD” PERFORMANCE
3.04 SELECTION PROCEDURE WITH THE CONSOLE
4.00 DISASSEMBLY OF THE TILLER CONTROL BOX
4.02 TRACTION POTENTIOMETER SIGNALS ACQUISITION PROCEDURE
4.03 REPLACING THE LIFT / LOWER ON/OFF PUSHBUTTON
5.00 “MPB” CONTROLLER REPLACEMENT PROCEDURE
5.01 “COMBI” CONTROLLER REPLACEMENT PROCEDURE
5.02 “MDI” REPLACEMENT PROCEDURE
6.00 DIAGNOSTICS, TROUBLESHOOTING GUIDEd
– DESCRIPTION OF ALARMS AND TROUBLESHOOTING GUIDE, PAGE 1/3 MODEL ALL MODELS
– DESCRIPTION OF ALARMS AND TROUBLESHOOTING GUIDE, PAGE 2/3 MODEL ALL MODELS
– DESCRIPTION OF ALARMS AND TROUBLESHOOTING GUIDE, PAGE 3/3 MODEL ALL MODELS
Section: HYDRAULIC SYSTEM
1.00 KEY TO HYDRAULIC SYSTEM SYMBOLS
1.01 ASSEMBLY METHOD FOR FEMALE UNIONS
2.00 FUNCTIONAL HYDRAULIC DIAGRAM
2.01 COMPONENTS OF HYDRAULIC UNIT WITH 1200W MOTOR
2.02 COMPONENTS OF HYDRAULIC UNIT WITH 1000W MOTOR
2.03 COMPONENTS OF HYDRAULIC UNIT WITH 2000W MOTOR
2.04 TABLE OF HYDRAULIC UNIT COMPONENTS (2000W MOTOR)
2.05 LIFT CYLINDER COMPONENTS
2.07 HYDRAULIC SYSTEM
3.00 RELIEF VALVE REPLACEMENT PROCEDURE
3.02 RELIEF VALVE ADJUSTMENT PROCEDURE
4.00 CYLINDER DISASSEMBLY PROCEDURE
4.01 GASKETS REPLACEMENT PROCEDURE
Section: LINKAGES
1.00 LINKAGE COMPONENTS
1.01 LINKAGE COMPONENTS TABLE
2.00 TIE ROD REMOVAL PROCEDURE
2.01 REAR LEVER REPLACEMENT PROCEDURE
2.02 POSITION OF GREASE NIPPLES ON THE TRUCK
Section: MECHANICS
1.00 GUIDE TABLE FOR THE CHOICE OF LIFTING STRAPS
1.02 TABLE OF SCREW TIGHTENING TORQUES
2.00 DRIVE WHEEL REPLACEMENT PROCEDURE
2.01 SWIVEL WHEEL ASSEMBLY REPLACEMENT PROCEDURE
2.03 SWIVEL WHEEL SPRING REPLACEMENT PROCEDURE
2.04 LOAD ROLLER REPLACEMENT PROCEDURE
3.00 TILLER GAS SPRING REPLACEMENT PROCEDURE
3.01 TILLER REPLACEMENT PROCEDURE
4.00 TRACTION MOTOR REPLACEMENT PROCEDURE
4.01 800/1000W TRACTION MOTOR COMPONENTS
4.02 TABLE OF 800/1000W TRACTION MOTOR COMPONENTS
4.03 BEARING REPLACEMENT PROCEDURE FOR 800/1000W MOTOR
4.06 1500W TRACTION MOTOR COMPONENTS
4.08 BEARING REPLACEMENT PROCEDURE FOR 1500W MOTOR
4.11 TRACTION MOTOR BRUSHES REPLACEMENT PROCEDURE
5.00 HYDRAULIC POWER UNIT DISASSEMBLY PROCEDURE
5.01 1200W MOTOR COMPONENTS TIGHTENING TORQUES TABLE
5.02 1200W PUMP MOTOR REPLACEMENT PROCEDURE
5.05 2000W MOTOR COMPONENTS TIGHTENING TORQUES TABLE
5.06 2000W PUMP MOTOR REPLACEMENT PROCEDURE
5.09 PUMP MOTOR BRUSHES REPLACEMENT PROCEDURE
Section: REDUCTION GEAR
1.00 REDUCTION GEAR COMPONENTS
2.00 REDUCTION GEAR REMOVAL PROCEDURE
2.03 MAINTENANCE
Section: BRAKING SYSTEM
1.00 ELECTROMAGNETIC BRAKE COMPONENTS
2.00 BRAKING SYSTEM
3.00 ELECTROMAGNETIC BRAKE REMOVAL PROCEDURE
3.01 INSPECTION AND MAINTENANCE
File Format: HTML
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English