Download Service and Repair Manual For TCM FD35T9, FD40T9, FD45T9, FG35T2, FG40T2, FG45T2 (Diesel & Gas Powered) Forklift Trucks.

Part No. MEF-43AAE

TCM’s FD35T9 – FD45T9 and FG35T2 – FG45T2 forklift trucks feature low operating noise and reduced vibration, and come equipped with new high-performance engines. The diesel engines used for these trucks deliver high power and offer superb accelerability. The discharge of the main pumps of the 3.5- and 4.0-ton trucks has been increased to raise the lift speed. Trucks with torque converter have a full power-shift transmissions equipped with a transmission controller which automatically shifts the transmission from first to second gear and vice versa. The hydraulic type brake system provides strong braking force with light pedal operation. This Service Manual describes all of the major components and their service procedures for the models mentioned above. We encourage you to make practical use of it while servicing the trucks.

This Service Manual offers all the Service and Repair information for TCM FD35T9, FD40T9, FD45T9, FG35T2, FG40T2, FG45T2 (Diesel & Gas Powered) Forklift Trucks. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your business. The information on this manual covered everything you need to know when you want to repair or service on TCM FD35T9, FD40T9, FD45T9, FG35T2, FG40T2, FG45T2 (Diesel & Gas Powered) Forklift Trucks.

Models Covered:

Diesel & Gas Powered
FD35T9
FD40T9
FD45T9
FG35T2
FG40T2
FG45T2

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Manual Contents:

  1. ENGINE
    1.1 GENERAL DESCRIPTION
    1.1.1 FUEL SYSTEM
    1.1.2 COOLING SYSTEM
    1.1.3 ACCELERATOR PEDAL
    1.1.4 AIR CLEANER
    1.2 INSPECTION AND ADJUSTMENT
    1.2.1 AIR CLEANER
    1.2.2 FUEL FILTER
    1.2.3 OIL FILTER
    1.2.4 COOLING SYSTEM
  2. TORQUE CONVERTER TYPE DRIVE UNIT
    2.1 GENERAL DESCRIPTION
    2.1.1 TORQUE CONVERTER
    2.1.2 CLUTCH PACK
    2.1.3 TRANSMISSION CONTROL VALVE
    2.1.4 OIL CIRCULATION ROUTE
    2.1.5 CHARGING PUMP
    2.1.6 AUTOMATIC TRANSMISSION CONTROLLER
  3. DRIVE AXLE
    3.1 GENERAL DESCRIPTION
    3.1.1 DIFFERENTIAL
  4. BRAKE SYSTEM
    4.1 GENERAL DESCRIPTION
    4.1.1 BRAKE PEDAL
    4.1.2 WHEEL BRAKE
    4.1.3 PARKING BRAKE
    4.1.4 AUTOMATIC CLEARANCE ADJUSTER
    4.1.5 BRAKE BOOSTER
  5. STEERING SYSTEM (ORBITROL TYPE)
    5.1 GENERAL DESCRIPTION
    5.1.1 STEERING AXLE
    5.1.2 STEERING WHEEL ASSEMBLY
    5.1.3 ORBITROL
    5.1.4 POWER CYLINDER
  6. HYDRAULIC SYSTEM
    6.1 GENERAL DESCRIPTION
    6.1.1 MAIN PUMP
    6.1.2 CONTROL VALVE
    6.1.3 VALVE CONTROLS
    6.1.4 LIFT CYLINDER
    6.1.5 FLOW REGULATOR VALVE
    6.1.6 TILT CYLINDER
    6.1.7 OIL TANK
  7. LOAD HANDLING SYSTEM
    7.1 GENERAL DESCRIPTION
    7.1.1 OUTER AND INNER CHANNELS
    7.1.2 CARRIAGE
    7.1.3 LOCATIONS OF ROLLERS
  8. ELECTRIC WIRING

Total Pages: 116

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English