Download Complete Service Repair Manual for OMC COBRA SX & DP-S DUOPROP STERN DRIVES
This Factory Service Repair Manual offers all the service and repair information about OMC COBRA SX & DP-S DUOPROP STERN DRIVES . The information on this manual covered everything you need to know when you want to repair or service OMC COBRA SX & DP-S DUOPROP STERN DRIVES .
Models Covered:
Engines:
OMC 3.0GL (1994-2000)
OMC 3.0GS (1994-2000)
OMC 4.3GI (1994-2000)
OMC 4.3GL (1994-2000)
OMC 4.3GS (1994-2000)
OMC 5.0FI (1994-2000)
OMC 5.0FL (1994-2000)
OMC 5.0FSI (1994-2000)
OMC 5.0GI (1994-2000)
OMC 5.0GL (1994-2000)
OMC 5.7GI (1994-2000)
OMC 5.7GL (1994-2000)
OMC 5.7GS (1994-2000)
OMC 5.8FI (1994-2000)
OMC 5.8FL (1994-2000)
OMC 5.8FSI (1994-2000)
OMC 7.4GI (1994-2000)
OMC 7.4GL (1994-2000)
OMC 7.4GSI (1994-2000)
OMC 8.2GI (1994-2000)
OMC 8.2GL (1994-2000)
OMC 8.2GSI (1994-2000)
Stern Drives:
Cobra SX (Single Propeller) (1994-2000)
Cobra DP-S DouProp (Twin Propeller) (1994-2000)
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Model identification / Engine operations / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications
CHAPTER TWO / TROUBLESHOOTING
Preliminary inspection / Electric starting system / Charging system / Ignition system / Basic fuel system troubleshooting / Electronic fuel injection (EFI) system / Diagnostic trouble codes / Power steering system / Power trim system / Cooling system troubleshooting / Warning system / Engine / Drive system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / Fuel leak check / Engine oil level check / Drive unit lubricant check / Power steering fluid level check / Power trim fluid level check / Propeller and propeller shaft inspection / Coolant level check / Emergency stop (lanyard) switch operation / After each use / Flushing cooling system / Cleaning the engine / Propeller and drive unit inspection / Lubrication / Engine and oil filter change / Drive unit lubrication change / Steering cable lubrication / Gimbal bearing lubrication / Engine coupler lubrication / / Check engine alignment / Fuel system maintenance / Fuel requirements / Water-separating fuel filter maintenance / Flame arrestor cleaning / PCV valve cleaning / Engine coolant / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications
CHAPTER FOUR / LAY-UP, WINTERIZING AND FITTING OUT
Lay-up / Winterizing / Fitting out
CHAPTER FIVE / ADJUSTMENTS
Carburetor adjustment / Ignition timing adjustment / Shift cable adjustment / Throttle cable adjustment / Trim position sender and trim limit control module adjustment / Specifications
CHAPTER SIX / ENGINE
Engine operation / Special tools / Replacement parts / Special service precautions / Engine removal / Engine installation / Engine alignment / Rocker arm cover / Valve adjustment / Placing the No. 1 piston at TDC (firing position) / Lifter cover / Measuring camshaft lobe lift / Cylinder head / Valves and valve seats / Rocker arm and pushrod / Flywheel housing, drive coupler and flywheel / Oil pan / Oil pump / Harmonic balancer / Timing gear or chain cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft and lifters / Piston and connecting rod / Crankshaft and rear main seal / Break-in procedure / Specifications
CHAPTER SEVEN / FUEL SYSTEM
Servicing the fuel system / Mechanical low-pressure fuel pump / Low-pressure electric fuel pump / Flame arrestor and cover / Carburetor / Electronic fuel injection (EFI) / Throttle body / Intake plenum, fuel rail and injectors / Fuel pressure regulator / High-pressure electric fuel pump / Fuel reservoir / Intake manifold / Specifications
CHAPTER EIGHT / COOLING AND EXHAUST SYSTEMS
Thermostat / Hose replacement / Recirculation pump replacement / Seawater pump / Oil and power steering fluid coolers (replacement) / Exhaust elbow / Exhaust bellows, exhaust tube and flapper valve / Exhaust manifold / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Alternator / Starter and starter solenoid / Ignition system / Starter slave solenoid / Starter relay / Fuel pump relay / Electronic fuel injection (EFI) system relay / Oil pressure sender / Oil pressure switch / Coolant temperature sender / Coolant temperature sensor / Engine overheat switch / Manifold air pressure sensor / Intake air temperature (IAT) sensor / Throttle position sensor (TPS) / Idle air control motor (IAC) / Idle speed control solenoid (ISC) / Knock sensor (KS) / Knock sensor module / Knock sensor amplifier / Engine control unit (ECU) / Engine control assembly (ECA) / Specifications
CHAPTER TEN / DRIVE UNIT
Drive unit identification / Drive unit operation / Drive unit gear ratio / High altitude operation / Outdrive service precautions / Sacrificial anodes / Shifting and propeller rotation / Propeller / Drive unit / Universal joint service / Shift housing service / Lower gearcase / Drive unit pressure and vacuum tests / Specifications
CHAPTER ELEVEN / TRANSOM BRACKET
Pivot housing / Bellows and water hose / Gimbal bearing and seal / Gimbal ring / Inner transom plate and bracket housing / Specifications
CHAPTER TWELVE / POWER TRIM SYSTEM
Electrical trim system components / Hydraulic trim system components / Trim cylinder and hoses / Trim position sender / Filling and bleeding the trim system / Specifications
CHAPTER THIRTEEN / STEERING SYSTEM
Safety precautions / Mechanical (manual) steering system / Power steering system / Specifications
INDEX
COLOR WIRING DIAGRAMS
This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English