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Download Complete Service Repair Manual for Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift.

This Factory Service Repair Manual offers all the service and repair information about Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift. The information on this manual covered everything you need to know when you want to repair or service Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift.

Models Covered:

Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift
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Manual Contents:

Section: ELECTRICAL SYSTEM
1. 0 WIRING DIAGRAM LEGEND R 1.4/1.6/1.8/2.0
1. 1 DRIVE/LIFTING ELECTRONIC PANEL COMPONENTS
1. 2 ELECTRIC STEERING SYSTEM
1. 3 ELECTRONIC CONTROL DRIVE MOTOR CHOPPER SEM2
1. 4 GUARDS
1. 5 SEM2 CHOPPER FAULT DIAGNOSIS
1. 6 PRINCIPLE OF OPERATION OF SEM2 CONTROL
1. 7 DEFINITION OF DIRECTION OF TRAVEL OF MACHINE
1. 8 SEM2 CHOPPER MECHANICAL DRAWING
1. 9 PROGRAMMING CONSOLE
1. 10 CONNECTORS
1. 11 MENU / SET OPTIONS CONFIGURATION
1. 12 SYSTEM CONFIGURATION TABLES
1. 13 MENU / PARAMETER CHANGE CONFIGURATION
1. 14 SETTINGS TABLE
1. 15 MAIN MENU / TESTER
1. 16 MAIN MENU / SAVE PARAMETER
1. 17 MAIN MENU / RESTORE PARAMETER
1. 18 MAIN MENU / ALARMS
1. 19 MAIN MENU / PROGRAM VACC
1. 20 DRIVE SEM2 CHOPPER SETTING SEQUENCES
1. 21 SEM2: TROUBLESHOOTING
1. 22 NEGATIVE BRAKE CONTROL
2. 0 ELECTRONIC CONTROL PUMP MOTOR CHOPPER HPRC
2. 1 POWER CONNECTIONS
2. 2 SIGNAL CONNECTIONS
2. 3 CONNECTORS
2. 4 PROGRAMMING CONSOLE
2. 5 PRELIMINARY CHECKS
2. 6 PROGRAMMING
2. 7 MENU / PARAMETER CHANGE CONFIGURATION
2. 8 MAIN MENU / TESTER
2. 9 MAIN MENU / ALARMS
2. 10 HPRC: TROUBLESHOOTING
3. 0 ELECTRIC STEERING EPS-DC BOARD
3. 1 CONTROL UNIT
3. 2 LOGIC BOARD
3. 3 CONNECTING DIAGRAM
3. 4 PROGRAMMING CONSOLE
3. 5 STEERING WITH TACHOMETRIC DYNAMO
3. 6 DESCRIPTION OF ALARMS
3. 7 LIST OF PARAMETERS OF MAIN MENU
3. 8 MAIN MENU: ALARMS FUNCTION
3. 9 MENU /SET OPTIONS CONFIGURATION
3. 10 MENU / ADJUSTMENTS CONFIGURATION
3. 11 SAFETY PERFORMANCE: OPERATING PROVISIONS AND DESCRIPTION
4. 0 DISPLAY INSTRUMENT
4. 1 DESCRIPTION OF DISPLAY
4. 2 REMOVING THROTTLE PEDAL BOARD
Section: HYDRAULIC SYSTEM
1. 0 HYDRAULIC SYSTEM SYMBOL LEGEND R 1.4/1.6/1.8/2.0
1. 1 TABLE OF HYDRAULIC SYSTEM COMPONENTS
1. 2 SOLENOID VALVE HYDRAULIC ASSEMBLY
1. 3 TABLE OF SOLENOID VALVE HYDRAULIC ASSEMBLY
1. 4 CARRIAGE SIDE-SHIFT CYLINDER COMPONENTS
1. 5 TABLE OF CARRIAGE SIDE-SHIFT CYLINDER COMPONENTS
1. 6 TRAINING CYLINDER COMPONENTS
1. 7 TABLE OF TRAINING CYLINDER COMPONENTS
2. 0 REMOVING CARRIAGE SIDE-SHIFT CYLINDER
3. 0 REMOVING TRAINING CYLINDER
3. 1 REPLACING GASKETS
4. 0 REPLACING FORK TRAVERSING CYLINDER GASKETS
5. 0 REMOVING SOLENOID VALVE ASSEMBLY
5. 1 CLEANING SOLENOID VALVE ASSEMBLY INLET FILTERS
6. 0 SETTING HYDRAULIC PRESSURE
7. 0 REMOVING TWIN PIPES
8. 0 LIFTING CYLINDERS
8. 1 LIFTING CYLINDER POSITION
8. 2 CENTRAL HYDRAULIC LIFTING CYLINDER
8. 3 REPLACING CYLINDER ROD
8. 4 COMPLETE REPLACEMENT OF CENTRAL HYDRAULIC CYLINDER
9. 0 SIDE HYDRAULIC LIFTING CYLINDERS
9. 1 REPLACING GASKETS
10. 0 SIDE LIFTING SINGLE-ACTING HYDRAULIC CYLINDERS
10. 1 REMOVING THE SIDE CYLINDERS
10. 2 REPLACING THE GASKETS
Section: MECHANICS
1. 0 COMPONENTS OF FORK PLATE COMPLETE WITH FORK SIDE-SHIFT R 1.4/1.6/1.8/2.0
1. 1 TABLE OF COMPONENTS OF FORK PLATE COMPLETE WITH FORK SIDE-SHIFT
2. 0 REMOVING FRONT LOADING WHEELS
3. 0 REMOVING DRIVING WHEEL
4. 0 REMOVING DRIVING MOTOR
5. 0 REMOVING MOTOR PUMP
6. 0 REMOVING DRIVER’S SEAT CASING
7. 0 REMOVING STEERING GEAR MOTOR
8. 0 REMOVING STEERING GEAR CHAIN
9. 0 REPLACING FORK TRAVERSE SLIDING BLOCKS
10. 0 REMOVING TRAVERSE CARRIAGE
Section: MASTS
1. 0 TYPE OF MASTS
2. 0 LOCATION OF MAIN TRUCK COMPONENTS
3. 0 COMPLETE MAST ASSEMBLY PROCEDURE
3. 1 LIFTING THE MAST
3. 2 LOCKING THE MAST ON THE TRAVERSE CARRIAGE
3. 3 CONNECTING HYDRAULIC PIPES
3. 4 CONNECTING BREATHER PIPE
3. 5 LOCKING FINAL MAST
4. 0 BLEEDING THE HYDRAULIC CIRCUIT
5. 0 FITTING LIFTING FORKS
6. 0 REMOVING MAST
7. 0 DESCRIPTION OF BEARINGS
7. 1 BEARINGS
7. 2 GREASING THE BEARINGS
7. 3 REPLACING THE BEARINGS
7. 4 CLEARANCE BETWEEN BEARING AND PROFILE
7. 5 MAIN CAUSES OF BEARINGS BREAKING
8. 0 RACES
8. 1 GREASING THE RACES
8. 2 WEAR OF RACES
9. 0 CHAINS
9. 1 GREASING CHAINS
9. 2 WEAR OF CHAINS
9. 3 ADJUSTING THE CHAIN
9. 4 REPLACING THE CHAIN
Section: REDUCTION GEAR
1. 0 REDUCTION GEAR COMPONENTS R 1.4/1.6/1.8/2.0
1. 1 TABLE OF COMPONENTS OF REDUCTION GEAR
1. 2 SPECIAL TOOLS FOR FITTING COMPONENTS
2. 0 REMOVING THE REDUCTION GEAR
3. 0 DISMANTLING THE REDUCTION GEAR
4. 0 ASSEMBLING THE REDUCTION GEAR COMPONENTS
CONTENTS
Section: BRAKING SYSTEM
CONTENTS
Section: ACCESSORIES ON
REQUEST
1. 0 BRAKING SYSTEM COMPONENTS R 1.4/1.6
1. 1 BRAKING SYSTEM COMPONENTS R 1.8/2.0
1. 2 TABLE OF BRAKING SYSTEM COMPONENTS
1. 3 NEGATIVE BRAKE COMPONENTS
1. 4 TABLE OF NEGATIVE BRAKE COMPONENTS
2. 0 BRAKING SYSTEMS
3. 0 REMOVING THE BRAKE PUMP
4. 0 REMOVING THE PASSIVE BRAKE CYLINDER/REMOVING THE SERVICE BRAKE CYLINDER
1. 0 STEERING GEAR POSITION INDICATOR
1. 1 FITTING THE WHEEL POSITION INDICATOR
1. 2 TABLE OF WHEEL POSITION INDICATOR
2. 0 APPLICATION 5TH LEVER FOR ADDITIONAL EQUIPMENT
2. 1 ASSEMBLY 5TH LEVER (AUXILIARY FUNCTIONS)
2. 2 TABLE ASSEMBLY 5TH LEVER (AUXILIARY FUNCTIONS)
3. 0 FITTING THE PARKING BRAKE
3. 1 COMPLETE KIT FOR FITTING PARKING BRAKE
3. 2 TABLE FOR FITTING PARKING BRAKE
4. 0 FITTING REVOLVING LIGHT AND REVERSING AUDIBLE WARNING
4. 1 FITTING REVERSING AUDIBLE WARNING
4. 2 FITTING REVOLVING LIGHT OR LAMPALLARM
4. 3 TABLE FOR FITTING REVOLVING LIGHT OR LAMPALLARM
5. 0 FITTING LOW GEAR SELECTORS
5. 1 FITTING LOW GEAR SWITCH
5. 2 TABLE FOR FITTING LOW GEAR SWITCH
5. 3 FITTING LOW GEAR PUSH-BUTTON WITH BATTERY OUT
5. 4 TABLE FOR FITTING LOW GEAR PUSH-BUTTON WITH BATTERY OUT
6. 0 FITTING WORKING LIGHTS
6. 1 FITTING WORKING LIGHT ASSEMBLY
6. 2 TABLE FOR FITTING WORKING LIGHTS
7. 0 TRANSFORMATION KIT -30°C
7. 1 COLD STORAGE VERSION
7. 2 TABLE OF COLD STORAGE VERSION
8. 0 FITTING HEIGHT DISPLAY
8. 1 HEIGHT INDICATOR ASSEMBLY
8. 2 TABLE OF HEIGHT INDICATOR ASSEMBLY
9. 0 FITTING VIDEO CAMERA ASSEMBLY
9. 1 VIDEO CAMERA ASSEMBLY
9. 2 TABLE OF VIDEO CAMERA ASSEMBLY

REDUCTION GEAR
SERIES HFK 100 – 200 400 – 600
SERIES GR 92 – 96 – 97

DC-EPS POWER STEERING AND WIRE GUIDANCE

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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