Download Parts Manual For Gehl AL540 Articulated Loader.

Form No. 918412 Revision B July 2010

This Factory Parts Manual offers all the parts information about Gehl AL540 Articulated Loader. The information on this manual covered parts information you need to know when you want to repair or service Gehl AL140 Articulated Loader.

Serial Number:

(SN 51242 and Up)

Manual Contents:

Tools ……………………………………………………1
Tools/Paint/Special Service Parts
and Kits …………………………………………..1
Filters …………………………………………………..2
All Filters ………………………………………..2
Return Filter – 274912……………………….3
Cab ………………………………………………………4
Cab Assembly ………………………………….4
Doors – 270067 & 270071 …………………6
Wipers…………………………………………….7
Heater……………………………………………..8
Completing Components …………………10
Mirrors ………………………………………….11
Steering Column – Deluxe ……………….12
Operator’s Platform – Upper …………….14
Operator’s Platform – Lower…………….15
ROPS – Two-Post – 201024 ……………..16
ROPS – Four-Post – 201025 ……………..17
Isolation Mats ………………………………..18
Work Lights …………………………………..19
Strobe Light Kits – 809568, 809571 ….20
Radio Kit – 809574 …………………………21
Chassis ……………………………………………….22
Front Frame……………………………………22
Rear Frame…………………………………….23
Covers …………………………………………..24
Electrical ……………………………………….26
Electrical – Fuses…………………………….27
Headlights/Tail Lights (Option)………..28
Field-Installed Road Light Kit………….29
Battery Disconnect Kit…………………….30
Backup Alarm Kit (Option) ……………..31
Counterweight………………………………..32
Counterweight Kit (Option)……………..33
Controls………………………………………………34
Differential Lock…………………………….34
Inching – Brake ………………………………35
Parking Brake ………………………………..36
Throttle………………………………………….37
Axles ………………………………………………….38
Front and Rear Axles ………………………38
Driveshaft………………………………………39
Internal Components……………………….40
Wheels and Tires ……………………………46
Lift Arm ……………………………………………..47
Lift Arm Assembly …………………………47
Hydraulics ……………………………………..48
Hydraulics…………………………………………..50
Hydraulic Tank ………………………………50
Hydraulic Drive ……………………………..51
Power Steering……………………………….52
Notes …………………………………………….53
Control Valve…………………………………54
Auxiliary Valve………………………………55
Axial Piston Hydraulic Pump …………..56
Bent Axis Motor …………………………….58
Hydraulic Cylinders……………………………..60
Lift Cylinder ………………………………….60
Tilt Cylinder…………………………………..61
Steering Cylinder ……………………………62
Power-A-Tach Cylinder…………………..63
Attachments ………………………………………..64
All-Tach ………………………………………..64
Power-A-Tach………………………………..65
Field Installed Power-A-Tach Kit……..66
Decals…………………………………………………67
Common Decals……………………………..68
ANSI-Style Decals………………………….70
Engine ………………………………………………..72
Engine Assembly ……………………………72
Cylinder Block……………………………….73
Gear Housing …………………………………74
Flywheel Housing/Oil Pan……………….75
Cylinder Head and Cover ………………..76
Intake Manifold………………………………78
Exhaust Manifold……………………………79
Camshaft ……………………………………….80
Crankshaft, Piston…………………………..81
Cooling System………………………………82
Lubrication…………………………………….84
Fuel Line ……………………………………….86
Fuel Injection Valve………………………..88
Fuel Injection Pump………………………..89
Governor ……………………………………….90
Alternator ………………………………………91
Starter……………………………………………92
Intake/Exhaust Components …………….93
Radiator…………………………………………94
Fittings / O-Rings / Seal Rings ………………95
Hose / O-Ring Compatibility…………………96
Abbreviations and Descriptions
for Fittings…………………………………………..97
Notes ………………………………………………….98
Schematics ………………………………………….99
Hydraulics……………………………………..99
Complete Electrical Schematic ……….100
Steering Column Electrical Schematic101
Chassis Electrical Schematic ………….102
Engine Electrical Schematic …………..103
FOPS, Cab, Power-A-Tach
and Tail Light Electrical Schematics .104
Index ………………………………………………..105
Numerical Index ………………………………..107
Torque Specifications ……Inside Back Cover

Total Pages: 128

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English