Download Complete Service Repair Manual for Bomag BW 219 D-4 , PD-4 Tier 3 Single Drum Roller.

Part No. 008 911 41 09/2007

This Factory Service Repair Manual offers all the service and repair information for Bomag BW 219 D-4 , PD-4 Tier 3 Single Drum Roller. The information on this manual covered everything you need to know when you want to repair or service on Bomag BW 219 D-4 , PD-4 Tier 3 Single Drum Roller.

Models Covered:

S/N 101 582 10 ….> S/N 101 582 11 ….>

Bomag BW 219 D-4 Single Drum Roller (Deutz TDC 2012 L06 2V)
Bomag BW 219 PD-4 Single Drum Roller (Deutz TDC 2012 L06 2V)

Manual Contents:

Safety regulations
General repair instructions
Tightening torques
1.1 Introduction
2.1 General notes on maintenance
2.2 Fuels and lubricants
2.3 Table of fuels and lubricants
2.4 Running-in instructions
2.5 Maintenance chart
5.1 Special tools, tests and adjustments
5.2 Checking the rotation speeds
5.3 Checking / adjusting the neutral positions of the travel pump
5.4 Pressure tests in the travel circuit
5.5 Checking / adjusting the vibrator shaft speeds
5.6 Pressure measurements in the vibration circuit
5.7 Check the leakage rate of the vibration motor
5.8 Pressure test in steering circuit
6.1 Special tools for flushing
6.2 Flushing – general
6.3 Flushing schematic travel circuit (distribution travel pump)
6.4 Flushing the travel circuit (travel pump distribution)
6.5 Flushing schematic travel circuit (distribution axle motor)
6.6 Flushing the travel circuit (axle motor distribution)
6.7 Flushing schematic for vibration drive
6.8 Flushing the vibration circuit
6.9 Bleeding the travel circuit
6.10 Bleeding the vibration circuit
8.1 Special tools, electrics
9.1 Electrics BEM (BOMAG Evib-meter)
9.2 Seat contact module
10.1 Speedometer module
11.1 Service Training Machine
12.1 Diesel engine
12.2 Engine description TCD 2012
12.3 Engine description TCD 2013, 4 and 6 cylinder
12.4 Lubrication oil circuit TCD 2012 / 2013
12.5 Coolant circuit TCD 2012 / 2013
12.6 Fuel system TCD 2012 / 2013
12.7 Deutz Common Rail (DCR) injection system for TCD 2012 / 2013
12.8 Sensors TCD 2012 / 2013
12.9 Engine control EDC16 with EMR 3 for TCD 2012 / 2013
12.10 Exhaust gas recirculation TCD 2012 / 2013
12.11 Engine monitoring, instrument cluster TCD 2012 / 2013
12.12 Fault diagnosis TCD 2012 / 2013
12.13 EMR3 List of fault codes
12.14 SerDia Service-Software TCD 2012 / 2013
12.15 General trouble shooting chart TCD 2012 / 2013
12.16 Valve adjustment TCD 2012 / 2013
12.17 Ribbed V-belt – fan drive TCD 2012 / 2013
12.18 Special tools, Deutz engine (TCD 2012 2V)
12.19 Special tools, Deutz engine (TCD 2013 2V)
13.1 Physical basics
13.2 Refrigerant R134a
13.3 Compressor oil / refrigeration oil
13.4 Working principle of the air conditioning system
13.5 Monitoring devices
13.6 Description of components
13.7 Checking the compressor oil level
13.8 Checking the magnetic clutch
13.9 Inspection and maintenance work
13.10 Checking, replacing the refrigerant compressor V-belt
13.11 Service the air conditioning
13.12 Drying and evacuation
13.13 Emptying in case of repair
13.14 Leak test
13.15 Filling instructions
13.16 Trouble shooting in refrigerant circuit, basic principles
13.17 Trouble shooting, refrigerant circuit diagram
13.18 Trouble shooting procedure
13.19 Steam table for R134a
13.20 Heating control / air conditioning control
15.1 Special tools, drum, single drum rollers
15.2 Repair overview for drum
15.3 Removing and installing the drum
15.4 Repairing the drum
15.5 Dismantling, assembling the change- over weights
15.6 Changing the rubber buffers and adjusting the pretension
16.1 Special tools
16.2 Repair overview oscillating articulated joint
16.3 Removing and installing the oscillating articulated joint
16.4 Dismantling the oscillating articulated joint
16.5 Assembling the oscillating articulated joint
17.1 Travel pump / vibration pump series 90R
17.2 Travel drive series 51
17.3 Transmission CR
17.4 Axle DANA 193
18.1 Wiring diagram
18.2 Wiring diagram
18.3 Hydraulic diagram

Total Pages: 906

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English